Layout Improvement at a Printing Press

International Journal of Industrial Engineering
© 2020 by SSRG - IJIE Journal
Volume 7 Issue 3
Year of Publication : 2020
Authors : Tushar Kapratwar, Siddhi Jadhav, Harshvardhan Uttarwar, Nirmity Bomidwar, Shubham Patil
pdf
How to Cite?

Tushar Kapratwar, Siddhi Jadhav, Harshvardhan Uttarwar, Nirmity Bomidwar, Shubham Patil, "Layout Improvement at a Printing Press," SSRG International Journal of Industrial Engineering, vol. 7,  no. 3, pp. 9-24, 2020. Crossref, https://doi.org/10.14445/23499362/IJIE-V7I3P102

Abstract:

This paper deals with the development of cellular layout at a printing press that prints customized calendars, magazines, leaflets, brochures, and diaries in medium and large batch sizes. The basic objective for modifying the existing layout into a cellular layout was to eliminate backtracking of material, minimizing work-in-process inventory, minimize transportation and material handling costs, and optimally utilize the available space. A combination of tools and techniques such as Systematic Layout Planning (SLP), Method Study, and Production Flow Analysis & Multicriteria Decision Making tools are employed to effect modifications in the existing layout and evaluate the improvements therein.

Keywords:

SLP, PFA, Method Study, MCDM.

References:

[1] F. Sadeghpour, O. Moselhi, and S. Alkass, "A CAD-based model for site planning," Autom. Constr., vol.13, no. 6, pp. 701–715, 2004.
[2] H. Schmidt-Traub, M. Köster, T. Holtkötter, and N.Nipper, “Conceptual plant layout,” Comput. Chem. Eng., vol. 22, pp. S499–S504, 1998.
[3] A. Roberts, “No TitleΧίτλερ & Τσώρτσιλ,” Undang. Republik Indones. Nomor 20 Tahun 2003 Tentang Sist. Pendidik. Nas. Dengan Rahmat Tuhan Yang Maha Esa Pres. Republik Indones., no. 1, pp. 1–26, 2003.
[5] T. Yang and C. Kuo, "A hierarchical AHP/DEA methodology for the facilities layout design problem," Eur. J. Oper. Res., vol. 147, no. 1, pp. 128–136, 2003.
[6] M. bazargan Lari, "Layout designs in cellular manufacturing," Eur. J. Oper. Res., vol. 112, no. 2, pp. 258–272, 1999.
[7] U. Tarigan and M. B. Ambarita, "Design and Simulation Plant Layout Using Systematic Layout Planning Design and Simulation Plant Layout Using Systematic Layout Planning."
[8] S. Bock and K. Hoberg, "Detailed layout planning for irregularly-shaped machines with transportation path design," Eur. J. Oper. Res., vol. 177, no. 2, pp. 693–718, 2006.
[8] K. Ueda, N. Fujii, I. Hatono, and M. Kobayashi, "Facility layout planning using self-organization method," CIRP Ann. - Manuf. Technol., vol. 51, no. 1, pp. 399–402, 2002.
[9] K. Schlee, J. Ristow, S. C. M. Blvd, C. Hubert, and P.O. Box, "Proceedings of the 2005 Winter Simulation Conference K. Schlee, S. Gangadharan, J. Ristow, J. Sudermann, C. Walker, C.Hubert," Assembly, no. Hubert 2003, pp. 1265–1274, 2005.
[10] S. K. Deb and B. Bhattacharyya, "Fuzzy decision support system for manufacturing facilities layout planning," Decis. Support Syst., vol. 40, no. 2, pp.305–314, 2005.
[11] D. I. Patsiatzis and L. G. Papageorgiou, "Optimal multi-floor process plant layout," Comput. Chem. Eng., vol. 26, no. 4–5, pp. 575–583, 2002.
[12] A. Asef-Vaziri and G. Laporte, "Loop based facility planning and material handling," Eur. J. Oper. Res., vol. 164, no. 1, pp. 1–11, 2005.
[13] D. Raman, S. V. Nagalingam, and G. C. I. Lin, "Towards measuring the effectiveness of a facility layout," Robot. Comput. Integer. Manuf., vol. 25, no. 1, pp. 191–203, 2009.
[14] Y. Ojaghi, A. Khademi, N. M. Yusof, N. G. Renani, and S. A. H. B. S. Hassan, "Production layout optimization for the small and medium scale food industry," Procedia CIRP, vol. 26, pp. 247–251, 2015.
[15] J. Bukchin, E. M. Dar-El, and J. Rubinovitz, "Mixed model assembly line design in a make-to-order environment," Comput. Ind. Eng., vol. 41, no. 4, pp.405–421, 2002.
[16] A. R. S. Amaral, "On the exact solution of a facility layout problem," Eur. J. Oper. Res., vol. 173, no. 2, pp. 508–518, 2006.
[17] J. H. Jo and J. S. Gero, "Space layout planning using an evolutionary approach," Artif. Intell. Eng., vol. 12, no. 3, pp. 149–162, 1998.
[18] M. Solimanpur and A. Jafari, "Optimal solution for the two-dimensional facility layout problem using a branch-and-bound algorithm," Comput. Ind. Eng., vol.55, no. 3, pp. 606–619, 2008.
[19] H. Huang, S. A. Irani, and C. A. Mount-Campbell, "FACILITY LAYOUT USING LAYOUT MODULES” Presented in Partial Fulfillment of the Requirements for the Degree Doctor of Philosophy.
[20] Richard Muther Systematic-Layout-Planning-SLP-4th- edition. Mc Graw, 1955 – hard copy.
[21] Work-Study ILO Publication -hard copy.