Application Poka-Yoke to Capture Defect (A Case Study in Industry Component Otomotive)

International Journal of Industrial Engineering
© 2019 by SSRG - IJIE Journal
Volume 6 Issue 1
Year of Publication : 2019
Authors : Hernadewita, Feri Ali Tosa,Yadi Santoso, Lien Herliani Kusumah, Hermiyetti
: 10.14445/23499362/IJIE-V6I1P103
MLA Style:

Hernadewita, Feri Ali Tosa,Yadi Santoso, Lien Herliani Kusumah, Hermiyetti, "Application Poka-Yoke to Capture Defect (A Case Study in Industry Component Otomotive)" SSRG International Journal of Industrial Engineering 6.1 (2019): 14-17.

APA Style:

Hernadewita, Feri Ali Tosa,Yadi Santoso, Lien Herliani Kusumah, Hermiyetti,(2019). Application Poka-Yoke to Capture Defect (A Case Study in Industry Component Otomotive). SSRG International Journal of Industrial Engineering 6(1), 14-17.


XYZ is one of the companies that manufacture automotive spare parts. At present the company should focus on producing high quality, non-handicapped products with the fastest production time to win business competition. The company's strategy is to carry out kaizen which is a continuous improvement with the aim of preventing defective materials from entering the production process in the most effective manner. The method used by the company is to conduct inspection on incoming materials using poka-yoke method. The decision to run poka-yoke has been proven by reducing the amount of dimension defects material on the B8A rotor component of the supplier delivered to the production process up to zero the following month and producing a better cycle time in the 79.77 second. It can be concluded that the poka-yoke method is the right way to prevent the defective material from entering into a production process that can cause a defective.


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Key Words:

Application Poka yoke, cycle time ,defective component , Incoming quality control.