Influence of Web Opening Geometry on the Structural Performance of Castellated Composite Beams

International Journal of Civil Engineering
© 2025 by SSRG - IJCE Journal
Volume 12 Issue 11
Year of Publication : 2025
Authors : Riza Suwondo, Adelia Nataadmadja, Mohammed Altaee
pdf
How to Cite?

Riza Suwondo, Adelia Nataadmadja, Mohammed Altaee, "Influence of Web Opening Geometry on the Structural Performance of Castellated Composite Beams," SSRG International Journal of Civil Engineering, vol. 12,  no. 11, pp. 89-97, 2025. Crossref, https://doi.org/10.14445/23488352/IJCE-V12I11P107

Abstract:

Castellated composite beams comprise a steel-castellated section and a concrete slab. Modern floor systems increasingly employ these beams owing to their high strength-to-weight ratio and versatility in service accommodation through web openings. Despite their advantages, web openings lead to significant, intricate, and complex local and global behaviors pertaining to strength and serviceability. This study focuses on the geometrical configuration of web openings, specifically the height, width, and spacing, and how these attributes define the structural behaviour of castellated composite beams. ETABS was used to create the finite element models, and design checks were carried out according to the provisions delineated in the AISC Design Guide 31. In the parametric analysis, the opening height (220-280 mm), width (240-300 mm), and spacing (270-330 mm) were varied. An assessment was performed on the overall behaviour in terms of ultimate strength, deflection, and local failure modes. The results show that the opening height has the most significant impact on the overall performance; increasing the height enhances the top-tee strength and reduces deflection, improving both the load-carrying capacity and stiffness. In contrast, the opening width and spacing mainly affect the local web-post stability. Wider or closely spaced openings increase the susceptibility to web-post buckling, whereas larger spacing restores tee interaction as the governing failure mode. Deflection remained within the serviceability limits, except for the smallest opening height. These findings demonstrate that an optimised combination of opening geometries can enhance structural efficiency while maintaining serviceability. This study offers practical guidance for designing castellated composite beams and contributes to the development of safer, lighter, and more sustainable long-span floor systems.

Keywords:

Castellated Composite Beams, Web Opening Geometry, Structural Performance, Serviceability, Web-Post Buckling, AISC Design Guide 31.

References:

[1] Vinicius Moura de Oliveira et al., “Lateral Distortional Buckling Resistance Predictions of Composite Alveolar Beams: A Review,” Buildings, vol. 13, no. 3, pp. 1-35, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[2] Sanjivani Dhanaji Jadhav, and Popat Dattatraya Kumbhar, “A Review on Behaviour of Castellated Beam with Different Shaped Openings using FRP Stiffeners,” Asian Journal of Civil Engineering, vol. 25, pp. 4973-4979, 2024.
[CrossRef] [Google Scholar] [Publisher Link]
[3] Barış Mehmet Zeytinci et al., “A Practical Design Formulation for Perforated Beams with Openings Strengthened with Ring Type Stiffeners Subject to Vierendeel Actions,” Journal of Building Engineering, vol. 43, pp. 1-34, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[4] Mahmoud Hosseinpour, Yasser Sharifi, and Hojjat Sharifi, “Neural Network Application for Distortional Buckling Capacity Assessment of Castellated Steel Beams,” Structures, vol. 27, pp. 1174-1183, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[5] Hanan Hussien El-Tobgy et al., “Experimental and Parametric Investigation of Castellated Steel Beam-Column in Various Expansion Ratios, Lengths and Loading Conditions,” Structures, vol. 33, pp. 484-507, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[6] R. Mark Lawson, and A.H. Anthony Saverirajan, “Simplified Elasto-plastic Analysis of Composite Beams and Cellular Beams to Eurocode 4,” Journal of Constructional Steel Research, vol. 67, no. 10, pp. 1426-1434, 2011.
[CrossRef] [Google Scholar] [Publisher Link]
[7] R.M. Lawson et al., “Design of Composite Asymmetric Cellular Beams and Beams with Large Web Openings,” Journal of Constructional Steel Research, vol. 62, no. 6, pp. 614-629, 2006.
[CrossRef] [Google Scholar] [Publisher Link]
[8] Lucas Figueiredo Grilo et al., “Design Procedure for the Web-Post Buckling of Steel Cellular Beams,” Journal of Constructional Steel Research, vol. 148, pp. 525-541, 2018.
[CrossRef] [Google Scholar] [Publisher Link]
[9] Lianguang Jia et al., “Influence of the Local Buckling of Web on the Bearing Capacity of a Castellated Beam/Composite Beam Under Pure Bending,” Structures, vol. 63, 2024.
[CrossRef] [Google Scholar] [Publisher Link]
[10] Rabee Shamass, and Federico Guarracino, “Numerical and Analytical Analyses of High-Strength Steel Cellular Beams: A Discerning Approach,” Journal of Constructional Steel Research, vol. 166, pp. 1-57, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[11] Vinicius Moura de Oliveira et al., “Steel-UHPC Composite Castellated Beams under Hogging Bending: Experimental and Numerical Investigation,” Engineering Structures, vol. 331, pp. 1-26, 2025.
[CrossRef] [Google Scholar] [Publisher Link]
[12] Ali Kaveh, and Amir Fakoor, “Optimal Seismic Design of Asymmetrical-plan Steel Buildings with Composite Castellated Floor Systems,” Iranian Journal of Science and Technology, Transactions of Civil Engineering, vol. 46, pp. 1969-1995, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[13] Matheus Erpen Benincáa, and Inácio Benvegnu Morsch, “Numerical Simulation of Composite Steel-Concrete Alveolar Beams: Web-Post Buckling, Vierendeel and Flexural Mechanisms,” Latin American Journal of Solids and Structures, vol. 17, no. 5, pp. 1-28, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[14] Ayat Ihsan Naji, and Mushriq Al-Shamaa, “Structural Behavior of Innovative Castellated Steel Beams: Experimental and Numerical Analysis of Double and Zigzag Castellated Patterns,” Results in Engineering, vol. 27, pp. 1-15, 2025.
[CrossRef] [Google Scholar] [Publisher Link]
[15] Kai Geng et al., “Experimental Study on the Mechanical Behaviour of Castellated Composite Beams under a Negative Bending Moment,” Structures, vol. 47, pp. 953-965, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[16] Bida Zhao et al., “Flexural Behavior of Castellated Partially Encased Composite (PEC) Beams,” Journal of Constructional Steel Research, vol. 214, 2024.
[CrossRef] [Google Scholar] [Publisher Link]
[17] Worathep Sae-Long et al., “Behavior and Design Implications of Web-Post Shear Failure in Cellular Beams,” Results in Engineering vol. 27, pp. 1-13, 2025.
[CrossRef] [Google Scholar] [Publisher Link]
[18] Peijun Wang, Xudong Wang, and Ning Ma, “Vertical Shear Buckling Capacity of Web-Posts in Castellated Steel Beams with Fillet Corner Hexagonal Web Openings,” Engineering Structures, vol. 75, pp. 315-326, 2014.
[CrossRef] [Google Scholar] [Publisher Link]
[19] Jiongfeng Liang et al., “Research on Shear Behavior of Partially Encased Composite of Cellular Steel and Concrete (PECCS) Beam Structures, vol. 80, 2025.
[CrossRef] [Google Scholar] [Publisher Link]
[20] Richard Redwood, and Soon Ho Cho, “Design of Steel and Composite Beams with Web Openings,” Journal of Constructional Steel Research, vol. 25, no. 1-2, pp. 23-41, 1993.
[CrossRef] [Google Scholar] [Publisher Link]
[21] Rahsean LaNau Jackson, “Vibration and Flexural Strength Characteristics of Composite Castellated Beams,” Masters Theses, Virginia Polytechnic Institute and State University, pp. 1-128, 2022.
[Google Scholar] [Publisher Link]
[22] Yang Wang, and Tian Li “Flexural Bearing Capacity Research of Composite Beams with Edge Constraint Component,” Advanced Materials Research, vol. 639-640, pp. 807-811, 2013.
[CrossRef] [Google Scholar] [Publisher Link]
[23] Ahmed M. Ellakany, and Hussein A. Tablia, “A Numerical Model for Static and Free Vibration Analysis of Elastic Composite Beams with End Shear Restraint,” Meccanica, vol. 45, pp. 463-474, 2010.
[CrossRef] [Google Scholar] [Publisher Link]
[24] A. Kaveh, and M.H. Ghafari, “Optimum Design of Castellated Beams: Effects of Composite Action and Semi-Rigid Connections,” Scientia Iranica, vol. 25, no. 1, pp. 162-173, 2018.
[CrossRef] [Google Scholar] [Publisher Link]
[25] Wael Khalil, “Modelling of Instability Behaviour in Hogging Moment Regions of Steel-Concrete Composite Beams,” Ph.D. Theses, Warsaw University of Technology, pp. 1-314, 2009.
[Google Scholar] [Publisher Link]
[26] Marian A. Gizejowski, and Wael A. Salah, Numerical Modeling of Composite Castellated Beams, Composite Construction in Steel and Concrete VI, pp. 1-12, 2012.
[CrossRef] [Google Scholar] [Publisher Link]
[27] Building Analysis and Design, Computers & Structures, INC. [Online]. Available: https://www.csiamerica.com/products/etabs
[28] Sameer S. Fares, John Coulson, and David W. Dinehart, Design Guide 31: Castellated and Cellular Beam Design, American Institute of Steel Construction, 2017.
[Google Scholar] [Publisher Link]
[29] Michael West, James Fisher, and Lawrence G. Griffis, Design Guide 3: Serviceability Design Considerations for Steel Buildings, 2nd ed., American Institute of Steel Construction, 2004.
[Google Scholar] [Publisher Link]