A Review of Four Kinds of Resin Production Technologies Based On Recent Developments

International Journal of Industrial Engineering
© 2021 by SSRG - IJIE Journal
Volume 8 Issue 2
Year of Publication : 2021
Authors : Malek Hassanpour
pdf
How to Cite?

Malek Hassanpour, "A Review of Four Kinds of Resin Production Technologies Based On Recent Developments," SSRG International Journal of Industrial Engineering, vol. 8,  no. 2, pp. 1-12, 2021. Crossref, https://doi.org/10.14445/23499362/IJIE-V8I2P101

Abstract:

The green chemistry industry is the main achievement of humans in the present era. The production of petrol-based materials moved towards eco-friendly products in the modern world. Therefore, conducting a review of participating technologies in the way of Bakelite, Alkyd, Epoxy resins, and Urea-Formaldehyde (UF) adhesive production technologies can be an objective sought in the best technology selection procedure. The present review discussed the four kinds of resin production technologies from industrial project identification towards recent technologies posed in this regard. To present the technologies in a relevant way was attempted to collect the main concepts and definitions from scientific and important databases all over the world. The findings proceeded to present bio-based resin production practices with a glance view into materials demands in the resin production technologies. The tabulated data were acquired from the initial assessment of the Iranian evaluator team in the Environmental Impact Assessment (EIA) plan. It can be concluded that the awareness of knowledge in the field of materials stream assists the stockholders in figuring out which technology is relevant and economically viable in resin production industries.

Keywords:

Resin Industries, Technologies, EIA, Screening, Projects

References:

[1] Bekhta, P, Sedliacik, J, Saldan, R, Novák, I. Effect of different hardeners for urea-formaldehyde resin on properties of birch plywood. Acta Fac. Xylologiae., 58(2) (2016) 65–72.
[2] Kumar, R.N.P. Urea Formaldehyde Resins; Pizzi, A., Ed.;Wiley-Scrivener: Hoboken, NJ, USA, (2019).
[3] Lubis, M.A.R. Park, B-D. Influence of Initial Molar Ratios on the Performance of Low Molar Ratio Urea-Formaldehyde Resin Adhesives. J. Korean Wood Sci. Technol. 48(2) (2020) 136–153.
[4] Zhang, W,. Ma, Y,. Wang, C,. Li, S,. Zhang, M,. Chu, F. Preparation and properties of lignin-phenol-formaldehyde resins based on different biorefinery residues of agricultural biomass. Ind. Crops Prod. 43 (2013) 326–333.
[5] Aristri, M.A, Lubis, M.A.R., Yadav, S.M., Antov, P., Papadopoulos, A.N., Pizzi, A., Fatriasari, W., Ismayati, M., Iswanto, H.A. Recent Developments in Lignin- and Tannin-Based Non-Isocyanate Polyurethane Resins for Wood Adhesives-A Review. Appl. Sci. 11 (2021) 4242, 1-29.
[6] Koike, T. Progress in Development of Epoxy Resin Systems Based on Wood Biomass in Japan. Polymer engineering and science., 52(4) (2012) 701-717.
[7] Liu, Q., Wang, D., Li, Z., Li, Z., Peng, X., Liu, C., Zhang, Y., Zheng, P. Recent Developments in the Flame-Retardant System of Epoxy Resin. Materials, 13 (2020) 2145, 1-39.
[8] Singh, A.K., Panda, B.P., Mohanty, S., Nayak, S.K., Gupta, M.K. Recent Developments on Epoxy Based Thermally Conductive Adhesives (TCA): A Review, Polymer-Plastics Technology and Engineering. 57(9) (2017) 903-934.
[9] Perdigao, J., Lopes, M.M., Gomes, G. Interfacial adaptation of adhesive materials to root canal dentin. J Endod.33(3) (2017) 259–63.
[10] Kim, Y.K., Grandini, S., Ames, J.M., Gu, L-S., Kim, S.K., Pashley, D.H., Gutmann, J.L., Tay, F.R. Critical Review on Methacrylate Resin-based Root Canal Sealers.Journal of Endodontics.36(3) (2010) 383-399.
[11] Singh, A.K., Panda, B.P., Mohanty, S., Nayak, S.K., Gupta, M.K. Recent Developments on Epoxy Based Thermally Conductive Adhesives (TCA): A Review, Polymer-Plastics Technology and Engineering. 57(9) (2018) 903-934.
[12] Ferracane, J.L. Resin composite-State of the art. Dental materials. 27 (2011) 29-38.
[13] Ahn, J-H., Jang, J-E., Oh, C-G., Ihm, S-K., Cortez, J., Sherrington, D.C. Rapid Generation and Control of Microporosity, Bimodal Pore Size Distribution, and Surface Area in Davankov-Type Hyper-Cross-Linked Resins. Macromolecules.39(2) (2006) 627-632.
[14] Jeong, B., Park, B.D., Causin, V. Influence of Synthesis Method and Melamine Content of Urea-Melamine-Formaldehyde Resins to Their Features in Cohesion, Interphase, and Adhesion Performance. Journal of Industrial and Engineering Chemistry. 79(25) (2019) 87-96.
[15] Bespala, E.V., Antonenko, M.V., Bespala, Y.R., Kotov, V.N., Novoselov, I.Y. Study of irradiated graphite-bakelite paste.Nuclear Materials and Energy. 27 (2021) 101018.
[16] Senthilkumar, K., Karthikeyan, S.S.I., Pulikkalparambil, H., Parameswaranpillai, J., Sanjay, M.R., Siengchin, S.Mechanical, Structural, Thermal and Tribological Properties of Nanoclay Based Phenolic Composites. Phenolic Polymers Based Composite Materials, Composites Science and Technology, Springer, Singapore. (2021) 123-138.
[17] Lin, Y-S., Yang, C-H., Wu, C-T., Grumezescu, A.M., Wang, C-Y., Hsieh, W-C., Chen, S-Y., Huang, K-S. A Microfluidic Chip Using Phenol Formaldehyde Resin for Uniform-Sized Polycaprolactone and Chitosan Microparticle Generation.Molecules 18 (2013) 6521-6531.
[18] Ramlan R, Setibudidaya D, Bama AA, Muljadi M, Djuhana D. Preparation and characterization of bakelite bonded magnet NdFeB used for electric generator. International Conference on Sustainable Energy and Green Technology. IOP Conf. Series: Earth and Environmental Science. 463 (2020) 012085.
[19] Huang, A-N., Pien, W-C., Kuo, H-P. Preparation of the working electrode of dye-sensitized solar cells using screen printing with alkyd resins. Energy Procedia. 61(2014) 1528 – 1531.
[20] Mustafa, S.F.M., Gan, S.N., Yahya, R. Synthesis and characterization of novel alkyds derived from palm oil based polyester resin. Asian J. Chem. (2013) 25:8737-40.
[21] Liu, Y.Y., Tian, J.W., Zhang, WL. High-efficiency modified alkyd resin application research. Advanced Materials Research Online: (2011) 284-286: 2077-2081.
[22] Nwuzor, I.C., Chukwuneke, J.L., Nwanonenyi, S.C., Uche, I.C. Comparative Analysis on the Physico-Chemical and Mechanical Properties of Agricultural Seeds Oil Modified Alkyd Resin. Journal of Materials Science Research and Reviews. 2028, 1 (3) 1-12.
[23] Noinak, U., Jarupan, L., Pechyen, C., Nandhivajrin, C. Effect of phthalic anhydride loading on alkyd resins for paperboard coating. Advanced Materials Research. 506 (2012) 556-559.
[24] Chiplunkar, P.P., Shinde, V.V., Pratap, A.P. Synthesis and Application of Palm Fatty Acid Distillate Based Alkyd Resin in Liquid Detergent. J SurfactDeterg. (2017) 20: 137–149.
[25] Dinte, E., Sylvester, B. Adhesives: Applications and Recent Advances. Applied Adhesive Bonding in Science and Technology. Chapter 7. (2018) 119-134.
[26] Keskin, N. Synthesis and characterization of solvent free alkyd resin with hyperbranched melamine core. A thesis submitted to the graduate school of natural and applied sciences of Middle East technical university. In partial fulfillment of the requirement for the degree of Master of Science in chemical engineering. (2011) 1-106.
[27] Hillermeier, R.W., Hasson, T., Friedrich, L., Ball, C. Advanced thermosetting resin matrix technology for next generation high volume manufacture of automotive composite structures. SAE Technical Paper, (2013) 1-5.
[28] Bachmann, J., Hidalgo, C., Bricout, S. Environmental analysis of innovative sustainable composites with potential use in aviation sector-A life cycle assessment review. Sci China Tech Sci, 60 (2017) 1301–1317.
[29] Lohani, B.N., Evans, J.W., Everitt R.R., Ludwig, H., Richard, A.C., Shih-Liang, T.U. Environmental Impact Assessment forDeveloping Countries in Asia. Asian Development Bank. Volume 1 - Overview.1997; 1-356.
[30] Baroncini, E.A., Yadav, S.K., Palmese, G.R., Stanzione, I.I.I. J.F. Recent advances in bio-based epoxy resins and bio-based epoxy curing agents. J. Appl. Polym. Sci. 133(45) (2016) 1-19.
[31] Ikemura, K., Endo, T. A review of the development of radical photopolymerization initiators used for designing light-curing dental adhesives and resin composites. Dental Materials Journal 29(5) (2010) 1-21.
[32] Jawaid, M., Asim, M. Phenolic Polymers Based Composite Materials. Springer Nature Singapore Pte Ltd. (2021).
[33] Lily, T.C. Benzene, toluene, ethylbenzene, xylene and mercury levels of an alkyd resin production site. Thesis submitted to the department of pure and industrial chemistry, faculty of physical sciences, university of NIGERIA, NSUKKA in partial fulfilment of the requirements. For the award of a Master of Science degree in environmental chemistry January, (2012).
[34] Xu, X., Chen, L., Guo, J., Cao, X., Wang, S. Synthesis and characteristics of tung oil-based acrylated-alkyd resin modified by isobornyl acrylate. RSC Adv., 7 (2017) 30439.
[35] Mestach, D., Goossen, J., Esser, R., Akkerman, J. VOC compliant resin technology for decorative coatings. Paper presented at the Eurocoat 2007 Congress, Genova, Italy, 6-8 November (2007).
[36] Hu, Y., Geng, W., You, H., Wang, Y., Loy, D.A. Modification of a Phenolic Resin with Epoxy- and Methacrylate-Functionalized Silica Sols to Improve the Ablation Resistance of Their Glass Fiber-Reinforced Composites. Polymers. 6 (2014) 105-113.
[37] Iranian industries organization website. Evaluation of industrial projects. https://teh.mimt.gov.ir/.
[38] Small Industries Organizationand industrial States of Iran. https://isipo.ir/.
[39] Database of Iranian Industries organization Released in a package; Evaluation of industrial projects.,(2005).
[40] Pereira, D.M., Valentão, P., Pereira, J.A., Andrade, P.B. Phenolics: From Chemistry to Biology. Molecules. (2009) 14:2202–2211.
[41] Ortiz, P., Wiekamp, M., Vendamme, R., Eevers, W. Bio-based epoxy resins from biorefinery by-products. Bioresource.14(2) (2019) 3200-3209.
[42] Auvergne, R.,Caillol, S., David, G., Boutevin, B.,Pascault, J. Biobased thermosetting epoxy: present and future. Chem. Rev. 114(2) (2013) 1082–1115.
[43] Le Floch, A.,Jourdes, M.,Teissedre., P. Polysaccharides and lignin from oak wood used in cooperage: composition, interest, assays: a review. Carbohydr. Res. 417 (2015) 94–102.
[44] Bobade,S.K,.Paluvai, B.N.R., Mohanty S., S. K. Nayak. Bio-Based Thermosetting Resins for Future Generation: A Review, Polymer-Plastics Technology and Engineering. 55:17 (2016)1863-1896.
[45] Masoodi, R., El-Hajjar, R.F., Pillai, K.M., Sabo, R. Mechanical characterization of cellulose nanofiber and bio-based epoxy composite. Materials and Design. 36 (2012) 570–576.
[46] Garrison, T.F., Murawski, A., Quirino, R.L. Bio-Based Polymers with Potential for Biodegradability. Polymers 2016, 8, 262.
[47] Sarika, P.R., Nancarrow, P., Khansaheb, A., Ibrahim, T. Bio-Based Alternatives to Phenol and Formaldehyde for the Production of Resins. Polymers 12 (2020) 2237, 1-24.
[48] Zhng, C., Garrison, T.F., Madbouly, S.A., Kessler, R.M. Recent advances in vegetable oil-based polymers and their composites. Prog. Polym. Sci. 71(2017) 91–143.
[49] Kotz F, Risch P, Helmer D, Rapp BE. Highly fluorinated methacrylate's for 3D printing of microfluidic devices. Micro machines. 9(3) (2018) 115, 1-11.
[50] Grigaleviciutė, G., Baltriukienė, D., Balciūnas, E., Jonušauskas, L., Malinauskas, M. Fabrication of flexible microporous 3D scaffolds via stereolithography and optimization of their biocompatibility,Proc. SPIE 10544, 105441E (2018).
[51] Skliutas, E., Kasetaite, S., Jonušauskas, L., Ostrauskaite, J. &Malinauskas, M. Photosensitive naturally derived resins toward optical 3-D printing. Opt. Eng. 57(1)(2018) 1-9.
[52] Skliutas, E., Lebedevaite, M., Kasetaite, S., Rekštytė, S., Lileikis, S., Ostrauskaite, J., Malinauskas, M. A Bio-Based Resin for a Multi-Scale Optical 3D Printing. Scientific Reports. (2020) 1-10 10:9758.
[53] Taormina, G., Sciancalepore, C., Bondioli, F., Messori, M. Special Resins for Stereo lithography: In Situ Generation of Silver Nanoparticles. Polymers.10 (2018)212:1-14.
[54] Lionetto, F., Maffezzoli, A. Monitoring the Cure State of Thermosetting Resins by Ultrasound. Materials. 2013, 6, 3783-3804.
[55] Sun, H-B., Matsuo, S., Misawa, H. Three-dimensional photonic crystal structures achieved with two-photon absorption photo polymerization of resin. Applied physics letters. 74(6) (1999)786-788.
[56] Bello, S.A., Agunsoye, J.O., Hassan, S.B., Kana, M.G.Z., Raheem,I.A.Epoxy Resin Based Composites, Mechanical and Tribological Properties: A Review. Tribology in industry. 37(4)(2015) 500-524.
[57] Malekkhouyan, R., Khorasani, S.N., Neisiany, R.E., Torkaman, R., Koochaki, M.S, Das, O. Preparation and Characterization of ElectrosprayedNanocapsules Containing Coconut-Oil-Based Alkyd Resin for the Fabrication of Self-Healing Epoxy Coatings. Appl. Sci., 10, 3171 (2020) 1-17.
[58] Hulsbosch, J., Claes, L., Jonckheere, D, Mestach, D., De Vos, D.E. Synthesis and characterization of alkyd resins with glutamic acid-based monomers. RSC Adv. 8 (2018)8220–8227.