Rockwell Hardness Testing on an Aluminum Specimen using Finite Element Analysis

International Journal of Mechanical Engineering
© 2020 by SSRG - IJME Journal
Volume 7 Issue 4
Year of Publication : 2020
Authors : Armin Yazdanshenas, Chung-Hyun Goh
pdf
How to Cite?

Armin Yazdanshenas, Chung-Hyun Goh, "Rockwell Hardness Testing on an Aluminum Specimen using Finite Element Analysis," SSRG International Journal of Mechanical Engineering, vol. 7,  no. 4, pp. 1-10, 2020. Crossref, https://doi.org/10.14445/23488360/IJME-V7I4P101

Abstract:

Finite element analysis (FEA) has proven to be a convenient tool for many engineers in their respective fields. Its practicality and cost effectiveness have also made FEA a routine prospect in the engineering industry. To give students a head-start in the early years of their professional careers, a basic understanding of the fundamentals of FEA is prudent. This paper uses FEA to create a numerical simulation model of a real Rockwell hardness testing (RHT) on an aluminum specimen. A steel ball indenter and a total load of 60

Keywords:

Finite element analysis, Rockwell hardness testing, Explicit dynamic simulation

References:

[1] W. Leslie, The Physical Metallurgy of Steels, New York: McGraw-Hill. (1981).
[2] ISO 6506-1., Metallic Materials - Brinell Hardness Test - Part 1: Test Method, International Standard, Geneva, Switzerland. (2005).
[3] ASTM E10-18., Standard Method for Brinell Hardness of Metallic Materials, ASTM International, West Conshohocken, PA. (2018).
[4] F. Knoop, C. Peters and W. Emerson., A Sensitive Pyramidal-Diamond Tool for Indentation Measurements, Journal of Research of the National Bureau of Standards. (1939).
[5] R. Smith and G. Sandland., An Accurate Method of Determining the Hardness of Metals, with Particular Reference to Those of a High Degree of Hardness, Proceedings of the Institution of Mechanical Engineers. 1 (1922) 623-41.
[6] ISO 6507-1., Vickers Hardness Test - Part1: Test Method, International Standard, Geneva, Switzerland. (2005).
[7] ASTM E384., Standard Test Method for Knoop and Vickers Hardness of Materials, ASTM International, West Conshohocken, PA. (2011).
[8] R. Budynas and J. Nisbett., Shigley's Mechanical Engineering Design, New York, NY: McGraw-Hill Education. (2015).
[9] Shanghai Shanghai Testing Machine Co., Ltd: 560RSS Digital Twin Rockwell Hardness Tester, [Online]. Available: http://sh- test.cc/product_18_560RSSDigitalTwinRockwellHardnessTester.html. [Accessed 20 April, 2019].
[10] ASTM E18-19., Standard Test Method for Rockwell Hardness of Metallic Materials, ASTM International, West Conshohocken, PA. (2019).
[11] G. Dai, K. Herrmann and F. Menelao., Two Approaches for Enhancing the Accuracy of the Rockwell Hardness Test, Measurement Science and Technology. 20 (2009).
[12] M. Barmouz, K. Abrinia, and J. Khosravi., Using Hardness Mearuement for Dislocation Densities Determination in FSPed Metal to Evaluation of Strain Rate Effect on the Tensile Behavior, Materials Science & Engineering A, 553 (2012) 917-19.
[13] R. Perez-Bustamante, D. Bolanos-Morales, J. Bonilla-Martinez, I. Estrada-Guel, and R. Martinez-Sanchez., Microstructural and Hardness Behavior of Graphene-Nanoplatelets/Aluminum Composites Synthesized by Mechanical Alloying, Journal of Alloys and Compounds. 615 (2014) 578-82.
[14] B. Kozola and Y. Shen., A Mechanistic Analysis of the Correlation Between Overall Strength and Indentation Hardness in Discontinuously Reinforced Aluminum, Journal of Materials Science. 23 (2003) 901-7.
[15] S. Martin and H. Hynek., Mechanical Properties Determination of Unknown and 10Ch2MFA Steel Based on Non-Destructive Interumented Hardness Test, Key Engineering Materials. 662 (2015) 73-6.
[16] P. Victor, P. Catalin, V. Mihai, V. Ionelia, S. Elena-Manuela, and P. Doru., Finite Element Method for Simulating the Vickers Hardness Test, Applied Mechanics and Materials. 419(24) (2014) 555.
[17] W. Rule., Finite Element Modeling of Brinell and Rockwell Hardness Testing of Metals, Problems Involving Thermal-Hydraulics, Liquid Sloshing, and Extreme Loads on Structures. 489(2004).
[18] C. Wei and J. Yang., A Finite Element Study on the Hardness of Carbon Nanotubes-Doped Diamond-Like Carbon Film, Journal of Materials Research. 27(1) 2012.
[19] R. Ekici, M. Apalak, M. Yildirim, and F. Nair., Simulated and Actual Micro-Structure Models on the Indentation Behaviors of Particle Reinforced Metal Matrix Composites, Materials Science and Engineering A. 606 (2014) 290-8.
[20] Rockwell Hardness Test., Gordon England, [Online].Available: https://www.gordonengland.co.uk/hardness/rockwell.htm. [Accessed 20 April, 2019],
[21] Shihabudheen Kunnath, Mohammed Irfan K, Mohammed Nasarudheen P, Mohammed Nishad C, Muhammed Faris T., Study of Mechanical Properties and Micro structure of the Composition Al7075/Al2O3 Metal Matrix Composites, SSRG International Journal of Mechanical Engineering. 6(6) (2019) 3-6.