Sustainable Energy from Biomass Waste: Design and Fabrication of a Screw Briquetting Machine with Calorific Value Assessment

International Journal of Mechanical Engineering
© 2025 by SSRG - IJME Journal
Volume 12 Issue 11
Year of Publication : 2025
Authors : Nagini Yarramsetty, Venkata Sushma Chinta, Kiran Kumar Amireddy, Narasimha Kumar S, Varimadugu Sandhya, Jyothirmayi Narne
pdf
How to Cite?

Nagini Yarramsetty, Venkata Sushma Chinta, Kiran Kumar Amireddy, Narasimha Kumar S, Varimadugu Sandhya, Jyothirmayi Narne, "Sustainable Energy from Biomass Waste: Design and Fabrication of a Screw Briquetting Machine with Calorific Value Assessment," SSRG International Journal of Mechanical Engineering, vol. 12,  no. 11, pp. 48-54, 2025. Crossref, https://doi.org/10.14445/23488360/IJME-V12I11P105

Abstract:

Biomass briquetting is an effective solution for utilizing agricultural and forest residues as a renewable energy source. This work focuses on designing and fabricating a screw briquetting press that efficiently compresses biomass into high-density briquettes. The machine operates on the screw extrusion principle, where biomass is compressed in a heated die to form cylindrical briquettes. Key design elements include screw and die design, material selection, and heating systems for optimal compaction and energy efficiency. Biomass types like sawdust and cocopeat were tested for density, compression strength, and combustion behavior, and the results were compared with charcoal briquettes. Results show biomass briquettes have comparative mechanical strength and specific calorific value like charcoal briquettes. The system supports rural energy needs by providing a renewable, low-cost fuel alternative and reducing farm waste.

Keywords:

Biomass Briquettes, Saw Dust, Coco Peat, Fabrication of Briquetting Machine, Calorific Value.

References:

[1] Dr. Salah M. El-Haggar, Chapter 7 - Sustainability of Agricultural and Rural Waste Management, Sustainable Industrial Design and Waste Management, Academic Press, pp. 223-260, 2007.
[CrossRef] [Google Scholar] [Publisher Link]
[2] Sunday Yusuf Kpalo et al., “A Review of Technical and Economic Aspects of Biomass Briquetting,” Sustainability, vol. 12, no. 11, pp. 1-20, 2020.
[CrossRef] [Google Scholar] [Publisher Link]
[3] Sowndharya Ganesan, and Praveena Vedagiri, “Production and Emission Characterization of Briquette for Sustainable Development: MSW Transformation,” Environmental Science and Pollution Research, vol. 31, pp. 34340-34354, 2024.
[CrossRef] [Google Scholar] [Publisher Link]
[4] E. Tembe, P. Otache, and D. Ekhuemelo, “Density, Shatter Index, and Combustion Properties of Briquettes Produced from Groundnut Shells, Rice Husks and Saw Dust of Daniellia Oliveri,” Journal of Applied Biosciences, vol. 82, pp. 7372-7379, 2014.
[CrossRef] [Google Scholar] [Publisher Link]
[5] Hívila M. P. Marreiro et al., “Empirical Studies on Biomass Briquette Production: A Literature Review,” Energies, vol. 14, no. 24, pp. 1-40, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[6] Francis Inegbediona, and Tina Ishioma Francis-Akilaki, “Design and Fabrication of a Briquetting Machine,” Journal of Energy Technology and Environment, vol. 4, no. 1, pp. 11-20, 2022.
[Google Scholar] [Publisher Link]
[7] K.R. Kapadani et al., “Design and Manufacturing of Screw Briquetting Machine for Compaction of Biomass,” International Research Journal of Engineering and Technology (IRJET), vol. 7, no. 9, pp. 1136-1140, 2020.
[Google Scholar] [Publisher Link]
[8] Allan Yambot et al., “Automated Screw Type Briquetting Machine as A Small Business Venture,” International Journal of Automation and Smart Technology (auSMT), vol. 6, no. 4, pp. 185-189, 2016.
[CrossRef] [Google Scholar] [Publisher Link]
[9] Veeravalli John Praneeth Sundar et al., “Development and Evaluation of a Screw Press Briquetting Machine for Biomass Fuel Production,” International Journal of Advanced Biochemistry Research, vol. 8, no. 11, pp. 259-267, 2024.
[CrossRef] [Google Scholar] [Publisher Link]
[10] M.O. Okwo et al., “Development of A Novel Integrated Hopper Briquette Machine for Sustainable Production of Pellet Fuels,” Procedia Computer Science, vol. 217, pp. 1719-1733, 2023.
[CrossRef] [Google Scholar] [Publisher Link]
[11] Philip Donald Cabuga Sanchez, Mia Me T. Aspe, and Kenneth N. Sindol, “An Overview on the Production of Bio-briquettes from Agricultural Wastes: Methods, Processes, and Quality,” Journal of Agricultural and Food Engineering, vol. 3, no. 1, 2022.
[Google Scholar]
[12] P. Dinesha, Shiva Kumar, and Marc A. Rosen, “Biomass Briquettes as an Alternative Fuel: A Comprehensive Review,” Energy Technology, vol. 7, no. 5, 2019.
[CrossRef] [Google Scholar] [Publisher Link]
[13] Pushpa Jha, and Pramod Yadav, “Briquetting of Saw Dust,” Applied Mechanics and Materials, vol. 110-116, pp. 1758-1761, 2012.
[CrossRef] [Google Scholar] [Publisher Link]
[14] Eligio C. Borres, and Lira Virginia B. Mora, “Evaluation and Analysis of Coffee Husk and Coco Peat Briquettes as Biomass Fuel,” European Online Journal of Natural and Social Sciences: Proceedings, vol. 11, no. 4, pp. 604-617, 2022.
[Google Scholar] [Publisher Link]
[15] Gilbert Ayine Akolgo et al., “Assessment of the Potential of Charred Briquettes of Sawdust, Rice and Coconut Husks: Using Water Boiling and User Acceptability Tests,” Scientific African, vol. 12, pp. 1-8, 2021.
[CrossRef] [Google Scholar] [Publisher Link]
[16] Samuel Oluwanisola Adeyanju, “Evaluation of Sawdust and Sawdust - Paper Briquettes as High Grade Fuel for Domestic Cooking,” Ph.D. Thesis, Federal University of Technology Akure, pp. 1-56, 2016.
[Google Scholar]
[17] Mingjun Wu et al., “Advancing Green Sustainability: A Comprehensive Review of Biomass Briquette Integration for Coal-Based Energy Frameworks,” International Journal of Coal Science & Technology, vol. 12, 2025.
[CrossRef] [Google Scholar] [Publisher Link]
[18] Gloria Ifunanya Ngene et al., “A Review on Biochar Briquetting: Common practices and Recommendations to Enhance Mechanical Properties and Environmental Performances,” Journal of Cleaner Production, vol. 469, pp. 1-16, 2024.
[CrossRef] [Google Scholar] [Publisher Link]
[19] D.A.L. Silva et al., “A Systematic Review and Life Cycle Assessment of Biomass Pellets and Briquettes Production in Latin America” Renewable and Sustainable Energy Reviews, vol. 157, 2022.
[CrossRef] [Google Scholar] [Publisher Link]
[20] Debi Prasad Rath, Abinash Mahapatro, and Binayak Pattanayak “Briquette Production and Performance Evaluation from Coal and Agricultural Waste” Materials Today Proceedings, 2023.
[CrossRef] [Google Scholar] [Publisher Link]